Our remarkable 1000KG/H capacity Soft and Hard Complete Biscuit Production Line is expertly engineered to meet your high-volume demands, offering seamless production efficiency and exceptional quality.
For illustrative purposes, we provide estimations based on standard soft and hard biscuits. To ensure precision for your specific product requirements, kindly reach out to us for comprehensive guidance and tailored consultation.
The following configuration serves as a preliminary guide. Please note that the final setup will be meticulously tailored to your precise production needs, ensuring optimal performance and satisfaction.
This production marvel boasts a working width of 1000mm, perfectly balancing productivity and precision to cater to your diverse biscuit manufacturing needs.
MIXING SECTION (Select according to your desired capacity)
1. Vertical Dough Mixer (500KG)
Specialized for efficiently mixing hard doughs, ensuring a consistent and uniform blend.
2. Horizontal Dough Mixer (550KG)
Versatile for expertly mixing both soft and hard doughs, this mixer is essential for achieving perfect dough consistency.
FEEDING SECTION
4. Tilting Machine (DL1000)
Ingeniously designed to effortlessly transport dough into the feeding system, enhancing workflow efficiency.
5. Metal Detector
Ensures safety and quality by detecting any metal contaminants in the dough, safeguarding your product integrity.
6. Automatic Dough Feeding System
Streamlines production with automatic dough conveyance to subsequent machines, optimizing process flow.
FORMING SECTION
7. Laminator
This advanced machine is essential for hard biscuit production, performing precise sheeting and overlapping processes, ensuring the perfectionof biscuit layers.
8. Relaxing Machine (Optional)
Expertly manages dough tension, preventing deformation and ensuring consistent biscuit shapes. Avoid out of shape
9. Gauge Roll *4
Critical for achieving desired dough thickness, these rolls facilitate both half-sheeting and full sheeting for hard biscuits.
10. Rotary Cutter
This precision-engineered forming machine shapes dough into delightful Hello Panda or other biscuit designs with impeccable accuracy.
11. Separating Machine
Ingeniously crafted to separate unbaked biscuits from scraps, ensuring clean, ready-for-bake outputs.
12. Dough Scrap Return Machine
Essential for recycling dough scrap during hard biscuit production, and versatile for feeding soft biscuit dough.
13. Rotary Moulder
Skillfully designed for forming soft biscuits, this moulder ensures precise shape and consistency.
14. Egg Sprayer (Optional)
Enhances biscuit flavor by evenly spraying egg, adding a delightful touch to the taste profile.
15. Salt and Sugar Sprinkler(Optional)
Thisinnovative sprinkler evenly distributes salt, sugar, or other granules over biscuits, enriching their taste.
BAKING SECTION
16. Enter Oven Machine
Effortlessly delivers unbaked biscuits into the oven, ensuring smooth entry and baking transitions.
17. Oven Drive Belt and Tension System
Provides essential motive power to the oven belt, complete with manual tensioning, pneumatic adjustments, and a brush cleaning feature for optimal performance.
18. Tunnel Oven 60m (Gas/Electric/Diesel Oil Optional)
Expertly bakes biscuits to perfection, offering versatile heating options to meet your unique production needs.
19. Out Oven Machine
This essential equipment ensures the seamless conveyance of freshly baked biscuits from the oven, maintaining their quality and preventing any damage to the product.
SORTING SECTION
20. 90/180 Degree Turning Machine (Optional)
This innovative turning machine facilitates a precise 90° or 180° rotation of biscuits post-baking, optimizing the layout and efficiency of your production plant.
21. Oil Sprayer
This high-speed oil sprayer delicately coats both surfaces of biscuits with atomized oil, enhancing their rich color, enticing aroma, and delicious taste. Any excess oil is efficiently filtered and recycled, ensuring sustainability and cost-effectiveness.
22. Cooling Conveyor (60m)
Designed for the optimal cooling and transport of biscuits, this conveyor is available in both Z type and straight type configurations to suit your production needs.
23. Star Wheel Stacker
This device facilitates efficient sorting of biscuits, streamlining the packaging process to save time and improve productivity.
24. Packing Console (30m)
This console performs critical quality checks on biscuits prior to packaging, ensuring only the finest products reach your customers.
25. PLC System
This sophisticated system offers unparalleled automatic control and remote monitoring capabilities for your biscuit production line, enhancing productivity and ease of use.
OUR COMPANY
WE WARMLY INVITE YOU TO REACH OUT TO US FOR FURTHER INFORMATION AND DETAILS.
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