Introducing the powerhouse of biscuit production: our 1000KG/H capacity Soft and Hard Complete Biscuit Production Line. Engineered for excellence, this line ensures seamless manufacturing efficiency.
Estimating production capabilities with typical soft and hard biscuits, this versatile line promises a comprehensive solution. For bespoke products and tailored consultations, reach out to us to unlock detailed insights and guidance.
Below is a reference configuration designed to guide your expectations. Please note, the specific setup can be precisely customized to meet your unique production demands.
Working width: We have different models,range 800mm to 1500mm. This generous width accommodates high production rates, providing ample space for efficient operation.
MIXING SECTION (Select based on your production capacity needs):
1. Vertical Dough Mixer (500KG), expertly crafted for mixing hard dough to achieve the perfect consistency and texture.
Expertly designed for mixing hard dough, ensuring consistently superior results each time.
2. Horizontal Dough Mixer (550KG), designed to proficiently mix both soft and hard dough for versatile biscuit production.
Engineered to handle both soft and hard dough with ease, ensuring versatility and efficiency in every batch.
FEEDING SECTION: Dedicated to precise and efficient dough handling.
4. Tilting Machine (DL1000) offers a seamless solution for effortlessly transporting dough to the feeding system, enhancing workflow efficiency.
Designed to facilitate easy and efficient dough transport to the dough feeding system, boosting operational workflow.
5. Metal Detector ensures uncompromised product quality by meticulously detecting any metal presence within the dough.
Engineered to meticulously detect any metallic contaminants within the dough, ensuring product integrity and safety.
6. Automatic Dough Feeding System provides streamlined integration, effortlessly conveying dough to subsequent processing stages.
Facilitates smooth and automatic dough conveyance, ensuring seamless transitions to the next stage of production.
FORMING SECTION: Precision shaping for the perfect biscuit.
7. Laminator delivers precision sheeting and overlapping for hard biscuit production, enhancing the layered texture of each biscuit.
Meticulously crafted for hard biscuit production, ensuring precise sheeting and overlapping for a perfect finish. Expertly crafted for multiple-layer formation, resulting in an exquisite biscuit texture. Engineers precision in dough layering to perfection, enhancing the final product.The laminator increases the biscuit's layered texture, offering a delightful crunch.
8. Relaxing Machine (Optional) is expertly designed to finely adjust dough tension, ensuring each biscuit maintains its intended shape through the production process.
Skillfully manages dough tension, preventing deformation and ensuring consistent biscuit shaping. A vital component to maintain the integrity of shape during processing.Prevents any deformities, ensuring each biscuit retains its intended shape for visual and textural appeal.
9. Gauge Roll *4 is specifically engineered for precise half-sheeting and sheeting of dough, catering to the unique demands of hard biscuit production.
Ensures meticulous sheeting, guaranteeing each hard biscuit's perfect consistency and thickness.
10. Rotary Cutter stands as the pinnacle of forming equipment, expertly shaping dough into iconic Hello Panda biscuits or other delightful designs with precision.
This remarkable machine symbolizes the zenith of biscuit forming technology. The ultimate in shaping innovation, effortlessly cutting dough into beloved biscuit designs. This indispensable equipment masterfully forms biscuits, ensuring uniformity and quality in each piece. The rotary cutter expertly crafts each biscuit into the charming Hello Panda shape or any design you desire, with consistent accuracy.
11. Separating Machine is meticulously designed to segregate unbaked biscuits from scrap, ensuring smooth workflow and quality control.
Precisely separates unbaked biscuits from excess dough, streamlining production and enhancing quality assurance.
12. Dough Scrap Return Machine offers an efficient recycling solution, seamlessly integrating scrap recycling into the production of both hard and soft biscuits.
Ingeniously designed for efficient scrap recycling, supporting sustainable practices while ensuring seamless feeding for soft biscuit dough.
13. Rotary Moulder, crafted for supreme precision in soft biscuit forming, guarantees impeccable shape and form.
Ensures exquisite soft biscuit formation, with unmatched accuracy and attention to detail.
14. Egg Sprayer (Optional) enhances biscuit flavor by delicately applying egg, enriching taste and texture.
Adds a delectable layer to the biscuit, elevating flavor profiles and enhancing the eating experience.
15. Salt and Sugar Sprinkler (Optional) expertly distributes granules evenly across biscuit surfaces, accentuating flavor and appearance.An optional component for those seeking the perfect touch of seasoning to enhance biscuit taste.
Meticulously sprinkles seasoning to elevate taste.Preciously distributes flavors evenly. Ensures an even distribution of salt, sugar, or other granules, perfecting the biscuit's flavor and appearance.
BAKING SECTION: The heart of production, delivering perfectly baked biscuits.
16. Enter Oven Machine is expertly designed to seamlessly transition unbaked biscuits into the baking oven, ensuring flawless timing and consistency.
Efficiently channels unbaked biscuits into the oven, maintaining production flow and ensuring even baking every time.
17. Oven Drive Belt and Tension System provides the necessary power to drive the oven belt, coupled with manual and pneumatic adjustments for optimal tension and cleaning.
Delivers essential power to the oven belt, featuring manual and pneumatic tension adjustments for flawless operation and a brush cleaning device for easy maintenance.
18. Tunnel Oven 60m (Gas/Electric/Diesel oil optional) offers versatile baking solutions, consistently delivering perfectly baked biscuits with precision and efficiency.
Crafted for baking excellence, this oven provides a choice of fuel sources for optimal baking results tailored to your needs.
19. Out Oven Machine ensures a seamless transition of baked biscuits from the oven, preserving quality and maximizing production efficiency.
This sophisticated system efficiently conveys freshly baked biscuits out of the oven, ensuring a seamless transition to the next stage of production.
SORTING SECTION
20. 90/180 Degree Turning Machine (Optional)
This machine facilitates a precise 90° or 180° turn for biscuits exiting the oven, optimizing the use of plant space and enhancing workflow efficiency.
21. Oil Sprayer
The high-speed atomized oil sprayer delicately coats both surfaces of the biscuits, enriching their color, aroma, and taste. Excess oil is skillfully filtered and recycled, ensuring sustainability and efficiency.
22. Cooling Conveyor (60m)
Designed to cool and convey biscuits under normal conditions, this conveyor is available in either Z type or straight configurations, offering flexibility to suit various production layouts.
23. Star Wheel Stacker
This essential component neatly sorts biscuits before packaging, streamlining the packaging process for maximum efficiency.
24. Packing Console (30m)
Specifically designed for quality assurance, this console checks the quality of biscuits before they are packaged, ensuring that only the finest products reach the consumer.
25. PLC System
This cutting-edge PLC system provides automatic control and remote monitoring capabilities, ensuring optimal performance and reliability of the biscuit production line.
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