The hard biscuit and cracker biscuit production line is a highly automated system, with each step from raw material processing to final product packaging being carried out by specialized mechanical equipment, ensuring both production efficiency and product quality. The entire production line is controlled by PLC modules, offering a compact structure and high automation level, achieving fully integrated electromechanical production.
MIXING SECTION (Select based on desired production capacity)
1. Vertical Dough Mixer (500KG): Engineered for efficiently mixing hard dough to perfection.
Expertly used for blending hard dough, ensuring consistency and quality.
2. Horizontal Dough Mixer (550KG): Versatile solution for both soft and hard dough mixing.
Ideal for the seamless mixing of soft and hard dough varieties, enhancing dough quality.
FEEDING SECTION
4. Tilting Machine (DL1000): Revolutionizes dough transport to the feeding system, streamlining the production process.
Facilitates the seamless and efficient transfer of dough into the feeding system.
5. Metal Detector: A critical safety feature, ensuring that no metal contaminants are present in the dough.
Ensures the purity and safety of the dough by detecting any potential metal presence.
6. Automatic Dough Feeding System: Streamlines the conveyance of dough to subsequent machinery with automatic precision.
Automates the delivery of dough, ensuring efficient, uninterrupted production flow.
FORMING SECTION
7. Laminator: Essential for hard biscuit production, expertly sheeting and overlapping the dough.
Facilitates the precise sheeting and layering, critical for hard biscuit creation, enhancing texture and quality. Ensures the dough is expertly layered,creating a superior layered biscuit texture.
8. Relaxing Machine (Optional): Adjust dough tension to maintain shape integrity.
Optimizes dough tension, preserving dough shape and quality. Avoid deformation, ensuring consistent product quality.
9. Gauge Roll *4: Streamlined for efficient half-sheeting and full sheeting, vital for hard biscuit production.
Expertly manages dough for precise sheeting in hard biscuit production lines.
10. Rotary Cutter: The core forming equipment for shaping dough into iconic designs.
This state-of-the-art machine serves as the main forming equipment for hard biscuits, adeptly cutting dough into beloved shapes like hello panda and more.
11. Separating Machine: Expertly engineered to segregate unbaked biscuits from scrap.
Ensures precise separation of biscuits and scrap, enhancing production quality.
12. Dough Scrap Return Machine: Efficiently recycles scrap, adaptable for both hard and soft dough feeding.
Optimizes resource use by recycling scrap, supporting both hard and soft dough processes.
13. Rotary Moulder: Specialist equipment for forming exquisite soft biscuits.
Perfectly shapes soft biscuits, ensuring consistent quality and design.
14. Egg Sprayer (Optional): Enhances biscuit flavor with a delicate spray of egg.
Applies a fine layer of egg, enriching taste and texture.
15. Salt and Sugar Sprinkler (Optional): Evenly distributes granular toppings for enhanced flavor.(Optional)
Effortlessly sprinklessalt and sugar, or other granules, evenly over biscuits, amplifying their flavor profile.
BAKING SECTION
16. Enter Oven Machine: Seamlessly transfers unbaked biscuits into the baking oven.
Precisely feeds biscuits into the oven, ensuring a smooth baking process.
17. Oven Drive Belt and Tension System: Powers the oven belt, featuring manual tensioning and pneumatic offset adjustments with integrated cleaning.
Drives the oven mesh belt with precision, includes manual/pneumatic tension adjustments and cleaning devices.
18. Tunnel Oven 60m (Gas/Electric/Diesel oil options): Customizable options for perfect biscuit baking.
Specialized for baking biscuits with diverse energy options, ensuring optimal results every time.
19. Out Oven Machine: Efficiently handles the removal of baked biscuits from the oven.
This innovative device is expertly designed to ensure the seamless transition of freshly baked biscuits as they smoothly exit the oven.
SORTING SECTION
20. 90/180 Degree Turning Machine (Optional)
Ingeniously crafted to facilitate a 90°/180° turn post-oven, this machine ensures optimal plant usage by adeptly redirecting the flow of biscuits.
21. Oil Sprayer
Our high-speed oil sprayer delicately mists the upper and lower surfaces of biscuits, enhancing their vibrant color, enticing aroma, and exquisite taste. Excess oil is efficiently filtered and recycled, embodying sustainability.
22. Cooling Conveyor (60m)
The cooling conveyor is vital for maintaining biscuit quality, offering both Z type and straight configurations to suit diverse cooling and conveying needs.
23. Star Wheel Stacker
This ingenious device organizes biscuits prior to packaging, streamlining operations and facilitating efficient packaging processes.
24. Packing Console (30m)
A pivotal stage for quality assurance, the packing console meticulously examines biscuits to ensure only the finest reach packaging.
25. PLC System
Our state-of-the-art PLC System offers flawless automatic control and insightful remote monitoring, optimizing the biscuit production line with precision.
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